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Predict and eliminate porosity, shrinkage, misruns, cracks, and warpage before the first mold is poured. Optimize gating and feeding, cut material waste, and validate designs faster with physics-accurate simulation.

Explore Features Plans & Pricing

Simulation Solutions for All Casting Processes

Accurately model the unique physics of each process, from traditional methods to specialized techniques.

Macrostructure

Macro-
structure

Grain size, morphology and crystallographic texture

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Modules and Solvers

Choose only the modules that are right for your casting processes and avoid costs on unnecessary tools.

Mesh Generator

Converts the CAD model into a finite element mesh of tetrahedrons.

Analysis and optimization of mesh quality
High degree of automation
Import in IGES and STEP formats
Automatic creation of surfaces

Euler - Flow and Filling

Hydrodynamic and thermal calculations of the mold filling with molten metal in real-time.

Speed and temperature fields of the molten metal
Defects due to incomplete filling
Solid phase formation
Filling dynamics

Fourier - Temperatures and Porosity

Dynamics of mold cooling taking into account thermal conductivity, convection, and radiation

hot spot detection
Temperature-phase fields
Calculation of macro and microporosity
Shrinkage cavity formation

Hooke - Stress and Strain

Thermal stresses arising in the casting and the mold during cooling/heating

Contact with the mold (impeded shrinkage)
Accumulated plastic deformations
Hot and cold cracks
Residual stresses

More Modules

Step-by-Step Implementation

Check in real simulations of your foundry how PoligonSoft helps to solve your problems.

Free simulation of your part

Are you facing problems with your cast parts, cracks and shells appearing, and don't know what's causing them?

Request a free simulation of your real casting to confirm that the model can predict defects

Expert Report
from $599 usd

Not ready to buy the software yet? Request an analysis of your problem from our specialists.

Get a full report on how to solve your problem at a very affordable price

Commercial license
from $14 137 usd/year

Are you considering taking the next step and purchasing a commercial license for PoligonSoft?

Buy PoligonSoft with a perpetual license or subscribe for a year. Individual or network licenses available.

Latest News

nov 18, 2025

PoligonSoft 2025.0: Next-Gen Casting Simulation

The latest release introduces a new mold gas regime model, advanced tools for steel heat treatment analysis, and a 'Dynamic Environment' editor. Includes improved Euler and Fourier solvers for more accurate defect prediction.

apr 16, 2025

Free Casting Simulation Software

We are pleased to announce the release of PoligonSoft FREE for metal casting simulation.

PoligonSoft FREE is a solution designed to simulate the solidification of molten metal inside the mold and predict shrinkage defects in cast parts.

PoligonSoft to be present at GIFA 2024 in Mexico City

Oct 25, 2024

PoligonSoft was present at FundiExpo 2024

PoligonSoft participated in FundiExpo 2024, the most important event in the metal casting and manufacturing industry in Latin America.
We are proud to have shared our innovative simulation solutions with the elite of the Latin American metallurgical industry in Mexico City.

History and Development of Poligonsoft

Excellence in Technological Innovation for More than Three Decades

The first version of the PoligonSoft casting simulation software, initially named SAM LP 'Poligon,' was developed in 1989 at the Central Research Institute of Materials (CIM, St. Petersburg) by order of the Ministry of Defense Industry.

It was the world's first commercial software package to implement a mathematical model for calculating microporosity. PoligonSoft has since been successfully adopted by aerospace industry enterprises, where stringent casting quality standards are required. buy stock photos online

For over 30 years, the casting simulation software has continuously evolved, integrating extensive expertise and knowledge from leading institutes and numerous companies in Russia and abroad. Buying stock photos online has evolved from simply

In July 2009, the PoligonSoft development team joined CSoft Development. buy stock photos online